Tighter wrap around pizza leads to better packing efficiencies and improved costs

Glasgow-based Victor Pizza is reaping the benefits of a new Ulma Sienna flow-wrapper in cutting downtime and creating a tighter pack around products for greater logistics efficiency.

The Scottish manufacturer faced substantial challenges with its previous packaging machinery, which was unreliable and inefficient. The issues resulted in high waste levels and frequent breakdowns, creating a bottleneck that hindered the company’s ability to meet customer expectations and manage waste effectively. Recognising the need to upgrade its production capabilities, Victor Pizza leveraged an established relationship with Ulma Packaging for a solution that could seamlessly integrate into its expanding operations.

Following a visit to Ulma UK's headquarters to observe the capabilities of the latest machinery first-hand, Victor Pizza decided to invest in the Sienna flow-wrapper. Susan Knox, bakery manager at Victor Pizza, says: “We were impressed by the innovation at ULMA’s facilities, which made it clear they understood our needs for scalability and efficiency.”

Since installation, the Sienna has brought numerous benefits to Victor Pizza’s production line. Waste has been cut by up to 95%, significantly improving operational efficiency and sustainability. And by reducing the amount of air in each pack, the flow-wrapper allows for more pizzas per box, fitting 14 pizzas in a case that previously held 12, delivering substantial savings on boxing and transportation costs.

“Compared to our old system, the new one is like night and day - our team is excited to be working with such high-performing equipment,” Knox adds. “Working with Ulma again was an easy decision; their technology and support have transformed our operations, making a significant impact on our efficiency and product quality.”

The new packaging is easier for customers to open, improving the end-user experience. The Sienna flow-wrapper operates reliably, says Ulma, minimising downtime and increasing throughput. Furthermore, the machine’s user-friendly design has helped boost staff morale, making the production process more enjoyable and efficient.

James Couldwell, managing director of Ulma Packaging UK, says: “Our goal is to provide solutions that not only meet but exceed our clients' expectations. The success of the Sienna at Victor Pizza is a testament to our dedication to advancing packaging technology and supporting our clients’ growth.”

Known for its innovative and high-quality pizza products since the 1970s, Victor Pizza has grown to become a major supplier to the UK food service industry, providing a diverse range of pizza options, including healthier alternatives.

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www.ulmapackaging.co.uk